The larger sealing ring and cross-hole area require a custom stator/pump cover assembly. The stator assembly features standard 48RE tube splines made of high-strength steel, improved retention in the stator body, 48RE matched pump porting, and special rubber seals to eliminate oil leakage between the cover and pump body.
The longer direct (front) clutch hub portion of the shaft has longer splines that allow for one extra (OE-thickness) direct friction plate when used with the included thinner billet aluminum direct piston, all while keeping OE-thickness steels, backing plate, OE waved retaining ring and OE clutch clearances.
Some common aftermarket modifications designed to include extra clutches require reduced steel thickness and decrease the heat absorption capacity of the clutch pack. Others reduce clearance and eliminate the waved retaining ring, which contributes to excess 2-3 shift overlap. The Sonnax kit avoids these problems by increasing the number of frictions from five to six, adding to the steel mass of the clutch pack, and maintaining the OE thickness backing plate and clearances for the optimum combination of increased capacity and durability.
Contents: Input Shaft - 35 Spline with Extended Hub, Stator Support Assembly, Direct Clutch Piston, Steel Clutch Plate .068" Thick, Seal Rings (3) 1 Extra, and Quad Ring Seals (4)
The through-holes and cross holes in Dodge shafts are designed by the OEM to optimize converter function. Some aftermarket shafts have smaller holes or are completely solid all the way through in an attempt to make them stronger. The theory is that packing more material into empty spaces makes shafts less prone to breaking, especially at the cross hole area. In reality, this is simply not true — shaft strength and durability have FAR more to do with manufacturing processes than whether there’s a hole down the center. Why?
Most all the load is carried on the OUTSIDE diameter of shafts, not the inside.
Reducing cross-hole size concentrates stress around a smaller area, putting shafts at MORE risk for breaking, not less.
The amount of added material on a solid input shaft amounts to LESS THAN 1% of its overall strength.
The problems you risk by changing or eliminating oil flow paths are not worth it for the tiny amount of material and torque capacity gained. Inconsistent converter release, premature clutch failure and insufficient lockup apply pressure all can be traced back to poorly-designed aftermarket shafts.
35-Spline Input Shaft
One-piece, ultra-high-strength 300M steel forging eliminates the weak connection between the shaft and direct (front) clutch hub, plus ensures precise shaft/hub alignment
Rugged, fat shaft measures 1-1/8" dia. at spline end and .100" larger in diameter at sealing ring area
Through-holes and cross holes match OE design for reliable lockup, release, and apply
Manufactured and tested to very tight straightness and runout tolerances
Custom Stator Assembly
Unique billet pump cover/stator machined after assembly ensures mating components run straight and true
Pump ports match 48RE design
Stator tube with a stock spline at converter end features larger serrations to prevent rotation in stator body
Rubber quad rings seal oil passages between pump and stator for proper TCC function
Upgraded bushing and direct drum bushing journal add extra durability
Unique Billet Piston
A taller direct clutch hub works with shorter piston for 20% more built-in clutch capacity
Easily add one more OE-thickness clutch for a six-friction pack, no modifications are required
Guarantees best combination of increased capacity and clutch durability
That is why all Sonnax 47RE/RH, 48RE input shafts keep the holes exactly like the OE. It is a key feature of the big shaft system that helps you confidently enhance transmission performance and in no way undermines the shaft’s strength.
Features:
- Extreme duty, 1-1/8” diameter 35-spline input shaft
- .100” larger diameter at sealing ring cross hole area
- One-piece shaft forged from ultra-high strength 300M steel eliminates weak connection between shaft and clutch hub
- Keeps OE oil flow areas and eliminates leakage for predictable, trouble-free lockup, release and apply
- Custom stator assembly optimizes performance and long-term durability
Other Part Numbers:
Suncoast Converters #SUNSC-22121B-08K
⚠ WARNING:
Cancer and Reproductive Harm
https://www.P65Warnings.ca.gov
SunCoast Performance is a company that was established in 1989. It started as a two-person operation in Fort Walton Beach, FL, and produces high-performance aftermarket torque converters, transmission assemblies, and parts. Today, SunCoast has become one of the leading brands in its market segment. It is the go-to brand of enthusiasts who want to have the best drivetrain for their vehicle.
Torque Converter ExpertsSunCoast Performance has invested a significant amount of time identifying, testing, and correcting countless designs to develop the perfect OEM transmissions and torque converters. They have used various real-world test data and the latest technology in design methods to help create solutions to their customers' demands.
Continuous Research And DevelopmentBy investing in its research and development team and using its years of experience in the transmission and torque converter industry, SunCoast has maintained its position as the industry leader in the automotive community today.
All of SunCoast's products are proudly made in the USA, from design, engineering to actual manufacturing. SunCoast has grown to more than 45 employees and has a facility with over 75,000 climate-controlled square feet. This facility is used not only for manufacturing but SunCoast also leases out 20,000 square feet to their in-house metal supplier, National Aluminum & Alloy.
It allows the company to gain access to more than $2,000,000 worth of readily available raw materials, which enables them to maintain complete manufacturing control of their products.
Purchase SunCoast Performance Products At Vivid RacingIf you are in the market for high-quality Torque converters and transmission parts, then you have come to the right place. To know more about SunCoast Performance and what they can offer, visit Vivid Racing and check out their list of products that fit your specific needs.
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